From the Puppet Stuff pattern archives, meet Chuck! This simple pattern has a wide-mouthed head with excellent negative resistance spring-back on the mouth! Detailed instructions come with your download to help you fabricate with ease. 
 
Head and mouthplate patterns only. Includes instructions with photos. A bundle with the Chuck head, body and arm patterns can be purchased here: 
https://www.etsy.com/ca/listing/1707079004/foam-puppet-pattern-chuck-head-body-and
 
Not included: Body pattern, arm pattern, leg pattern, fabric covering pattern